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HomeMy WebLinkAboutSAFE-11-11-22904 Air Systems Mfg.tif v DUST CO- LECTION M A ` Alit FILTRATION SYSTEMS CUSTOMISTANDARDIRECONDITIONED Air Systems Mfg. September 20, 2011 Mr. J B Costner DIRECTION FURNITURE CO. P.O. Box 1087 Newton, NC 28658 SUBJECT: ROUTER PIPING PROPOSAL - PLANT #2 PROPOSAL NUMBER - 11 -309A Gentlemen: We are pleased to submit our proposal for the design, fabrication, and installation of the subject ROUTER PIPING PROPOSAL for the DIRECTION FURNITURE PLANT #2 in NEWTON, NORTH CAROLINA as specified following and in accordance to our proposal drawing. BY AIR SYSTEMS MFG. OF LENOIR, INC. Furnish and install a used ASM 36 cyclone with structural steel support (10' clearance) and reconditioned 10" airloc, located as shown. Furnish and install one (1) reconditioned Koger or equivalent Size 15 fan package complete with a 40 hp motor, v -belt drives, and structural steel base to be located on the existing pad adjacent to the building. Furnish and install one (1) 16 bag plenum section located outside the building as shown. Note bag section installed to return filtered air back inside plant. Furnish and install piping and elbows as required to connect the following machine to the inlet of the fan package as shown: 1) Shoda Router w/ (1) new 10" hood w/ flex and (1) 8" flex tie -on 1) 8" future cap Furnish and install piping and elbows as required to connect the discharge of the fan to the inlet of the cyclone. Furnish and install piping and elbows as required to connect the clean air outlet of the cyclone to the air inlet of the plenum section as shown. SFtFE— t \- 1\ - L - - lob 1 - Note: Concrete foundation for dust collector to be provided by Air Systems Mfg of Lenoir. DESIGN DATA Collector Brand: Air Systems Mfg. of Lenoir, Inc. Size: 36 -20 Type: High Efficiency Capacity: 7500 CFM Collector Loss: 3" Static Pressure Efficiency: 98% Fan Brand and Size: Used Koger or equivalent Size 15 Motor Brand and Size: 40 Horsepower Collection: 6135 CFM Design Velocity: 5000 FPM EQUIPMENT SPECIFICATIONS Collector Used Air Systems Mfg. of Lenoir, Inc. type, high efficiency centrifugal collector, fabricated from 14 gauge galvanized metal. Fan Unit Reconditioned material handling fan, belt driven, shaft guard, belt guard, unitary steel base Motor Reconditioned Teco or equivalent, T.E.F.C., 1800 RPM, 3/60/230/460 volt, T frame, continuous duty. Rotary Valves Koger or equivalent, flex tip design, six blade rotor on positive system, nine blade rotor on negative systems, 2 HP chain drive Page 2 of 6 SRF - 11 - Il- 2_1_�oL( 3 MATERIAL SPECIFICATIONS 4" thru 15" diameter piping----------------------- - - - - -- 22 gauge galvanized metal. 16" thru 18" diameter piping --------------------- - - - - -- 20 gauge galvanized metal. 19" thru 32" diameter piping --------------------- - - - - -- 18 gauge galvanized metal. 33" thru 36" diameter piping------------------------ - - - -16 gauge galvanized metal 37" and above diameter piping--------------------- - - - -14 gauge galvanized metal All elbows to be two gauges heavier than piping of an equivalent diameter. Supports Used Cyclone supports fabricated of structural steel shapes, bolted construction, shop primed and painted. GENERAL SPECIFICATIONS All piping and elbows will be fabricated from the previously specified gauges, using G -90 prime grade galvanized metal, seams riveted and sealed, tack welded and sealed, or welded solid. All inside piping will be parallel and plumb to the two building axes (unless shown otherwise) and securely hung with band iron hanger rings, band iron, or angle iron supports. All exposed pipe support steel outside will be painted one coat of primer. All safety and access devices will meet OSHA Code Requirements at time of start -up. NOTE: Air Systems Mfg. of Lenoir, Inc. buys only prime grade G -90 galvanized metal. Air Systems Mfg. of Lenoir, Inc. cannot guarantee against discoloration or white rust of metal. TIME AND MATERIAL EXTRA TO CONTRACT The following can be furnished by Air Systems Mfg. of Lenoir, Inc., but is not included in the above proposed or quotation due to the uncertainty of the amount or the exact requirements: Any new hoods or revisions to present hoods required on woodworking equipment unless noted previously. Any extra trips required to project site due to delays in customer equipment delivery or scheduling conflicts beyond our control. Page 3 of 6 S F� FE — II - 11- 22°I0� 4 THE FOLLOWING WORK WILL BE REQUIRED BY OTHERS Required local or state permits, fees, and P. E. stamped drawings. Receive and store our equipment and material shipments to job site. Furnish an area inside building to store and assemble our piping. All electrical wiring and controls. Hole cutting and repairs. Fire detection / suppression equipment. Spark detection / suppression equipment. Any revisions to roof steel required to support our piping. Furnish access to a forklift. Furnish a fire watch with equipment at all times in designated fire prevention areas. We feel this is very important for the safety of your company property and the personal safety of our field crews. Dispose of present piping and equipment removed and not to be reused. Page 4 of 6 - 2— - 2- saFE aa - jflo : j IdCOH: ol Do— NO, IAHIA NOILLVATM O C7 2 41 O 4 44oH-12m L cl, 10 -5 4 1 11 0' -6" 15" � rl o `6" 12• 101-3'• M 10 L • J s• -s iiz° P-3 0 � N Sf r-C -1I,- 11 - 129Oq AIR SYSTEMS MFG OF LENOIR. INC DATE DRAWN SCAIF: RELEASED FOR: 9 -9 -11 JCP 1 ALE PROPOSAL _ THIS DRAWING AND ALL INFORMATION ❑ SALESMAN CHECKED THEREON 15 THE PROPERTY OF AIR DIRECTION FURNITURE STEVE DAGENH _ SYSTEMS MFG OF LENOIR, NORTH CAROLINA, Ali SYSTEMS MFG. PLANT #2 DRAMANG NUMBER JOB NUMBER AND MUST NOT BE MADE PUBLIC NOR COPIED NOR USED TO THE DISADVANTAGE ROUTER PIPING OF SAID AIR SYSTEMS MFG. OF LENOIR 2621 HOGAN DRIVE 11-309 AND IS SUBJECT TO RETURN UPON DEMAND. LENOIR, N.C. 28645 PROPOSAL